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450$-600$Recycle Battery Machine
Recycling value of lithium battery
Battery specialists and environmentalists give a long list of reasons to recycle Li-ion batteries. The materials recovered could be used to
make new batteries, lowering manufacturing costs.
In many types of Li-ion batteries, the concentrations of metals, along with those of lithium and manganese, exceed the concentrations in natural ores, making spent batteries akin to highly enriched ore. At present, the research on the recycling of waste lithium batteries mainly focuses on the recovery of high-value positive precious metals cobalt and lithium.
Composition of lithium-ion battery
According to the material composition analysis of lithium-ion battery, it contains a lot of valuable metals. Take the cell phone battery as an example, which contains 15% cobalt, 14% copper, 4.7% aluminum, 25% iron and 0.1% lithium. In 2006, the market prices of cobalt, nickel, copper and aluminum reached 315,000, 312,600, 66,888 and 219.64 million yuan/ton respectively. Recycling waste lithium ion batteries will gain considerable economic benefits.
Composition of lithium-ion battery
Lithium battery is mainly composed of casing, positive electrode, negative electrode, electrolyte and diaphragm.
- The anode is formed by coating lithium cobaltate powder on both sides of an aluminum foil current collector through PVDF which plays a bonding role;
- The structure of the negative electrode is similar to that of the positive electrode, and carbon powder is bonded to both sides of the copper foil current collector.
- Based on the structural characteristics of lithium batteries, our company adopts environmental protection physical separation process to realize efficient separation and recovery of waste lithium batteries.
Main Lithium ion Battery Materials
Cylindrical lithium battery, ternary lithium battery, scrapped car lithium battery, lithium iron phosphate battery, power lithium battery and other waste lithium batteries.
Mobile Phone Battery
Cylindrical Battery
Soft Package Battery
Anode Material (Copper Foil)
Cathode Materail (Aluminum Foil)
Lithium ion Battery Recycling Solution
Final Products
- Iron
- Plastic film
- Black powder
- Aluminum granule
- Coppergranule
Parameter
Model LDC-500 LDC-1000
Capacity 500kg/h 1000kg/h
Total Power 307kw 351kw
Dimension(L*W*H) 34*11*8m 38*11*8m
Note：Batteries must be fully discharged, optional fire protection device
| Model |
LDC-500 |
LDC-1000 |
Support More Customized Solutions |
| Capacity |
500kg/h |
1000kg/h |
| Total Power |
307kw |
351kw |
| Dimension(L*W*H) |
34*11*8m |
38*11*8m |
Sorting efficiency
The carbonized anode and cathode materials can effectively peel off the anode and cathode powder from the metal after crushing, and the metal and anode powder can be preliminarily separated by vibration screening based on the size difference and shape difference between particles. The complete set of equipment operates under negative pressure, without dust spillage, and the separation efficiency can reach over 98%.
Technical Standards
Feature Item Indicator Requirments
Recovery Rate of Metallic Copper Aluminum：>98%
Powder Recovery Rate：>98%
Content of Powder In Metal Aluminum：<2%
Content of Metallic Aluminum In Powder： <2%
Other：Contain dust collecter with not pollute
Qualified Rate：99%
Failure Rate：<1%
CMR：≥1.67
ScrapLithium-IonBatteryRecyclingProductionLine
Brief Introduction Of Equipment Functions:
At present, the research on the recycling of waste lithium batteries is mainly focused on the recovery of high-value anode precious metals cobalt and lithium. Copper in the negative electrode of waste lithium battery (content up to 35%) is an important production raw material widely used. Based on the structural characteristics of lithium batteries, our company adopts an
environmentally-friendly physical separation process to realize efficient separation and recovery of waste lithium batteries. The pretreatment process of scrap lithium batteries is mainly to recycle waste batteries. After discharging, mechanical equipment is used to break, magnetic separation, air separation, crushing, gravity separation, screening and other processes, so that the powder on the anode and cathode can be effectively separated from copper and aluminium foil.
Raw Material
The Iphone Battery Li Ion Battery Recycling Equipment is used for dismantling and recycling the soft
package battery, cellphone battery, shell battery, cylindrical battery etc. Different types of lithium
batteries have different recycling procedures.
TECHNOLOGICAL PROCESS:
Shredder -- Hammer Crusher -- Grinder -- Separation Machine -- Pulse Dust Collector -- Classifying
Screen -- Magnetic Machine -- Gravity Separator -- High-pressure Blower
Machine Operation Principle:
Convey batteries to the Shredder, Crusher or Grinder.
Crush the batteries to the small pieces, and separate the battery cover, cathode and anode material at the meantime.
Shred the fully discharged batteries.
Convey the material to next machine after crushing.
After the battery crushing, the magnetic separator will remove the ferrous metal inside the
material.
- Vibrating Screen Classifier:
Separate the material according to the size. Will get several type of material based on the size.
Separate the material according to its weight. Separate the lighter material (powder) from the
heavier material (metal).
- Pulse Dust Collector System:
Collect the dust and plastic material after crushing when the operation, purify the air and provide a good working environment.
Air flow is generated through the rotation of the turbine to collect and flow dust or materials in the operation of the equipment.
Through the high-speed operation of the broken material or anode and cathode plate for rapid
strike, so that the anode plate and active material separated.
According to the specific gravity of the materials, the mixed materials of metal particles and powder separated by the Vibrating Screen Classifier are sorted. The weight of copper metal is greater than the aluminum metal to achieve the separation of Copper and Aluminum.
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350$-450$Air Treatment Machine
Round spray tower
Spray tower scries:
Circular spray tower shower equipment is widely used in printing, storage battery, circuit board, non-ferrous metal smelting, military industry, electronics, metallurgy, electroplating, textile (chemical fiber), food, machinery manufacturing and other industries to discharge smoke, acid, Purification treatment of alkaline and malodorous waste gas.
Equipment working principle:
Waste gas treatment water spray technology is widely used in spray tower equipment. Its principle is to use gravity to spray water to achieve water-soluble or large particle settlement, and to separate pollutants from clean gas. The utility model has the advantages of simple water resources, which can be reused after sedimentation and filtration at the same time, reducing the waste of water resources, and the water spray has a very high efficiency in processing large particles, and is usually used for pretreatment of waste gas treatment. Efficiently remove paint slag and paint mist in spraying exhaust gas. Washing with vegetable liquid can reduce the viscosity of paint slag and paint mist, and improve the removal efficiency of spray scrubber for paint slag and paint mist. Use highly activated biological waste gas purification to ensure that the waste gas indicators are discharged up to the standard, remove the peculiar smell in the waste gas, and reduce the impact of the waste gas on the surrounding environment. Effectively remove benzene, esters, ketones, non-methane total hydrocarbons, acid gases, VOCs and other organic waste gases. Low cost, no security risks.
Features:
High dust removal and desulfurization efficiency. When alkaline washing water is used, the desulfurization efficiency can reach 85%.
The equipment occupies less land and is easy to install.
Low water and power consumption indicators.
Corrosion resistance, no wear, long service life.
The equipment is reliable in operation, simple and convenient in maintenance.
UV photolysis waste gas purifier
Equipment working principle:
UV photolysis exhaust gas purifier uses high-energy and high-ozone ultraviolet light beams to decompose oxygen molecules in the air to generate free oxygen, that is, active oxygen. Due to the imbalance of positive and negative electrons carried by free oxygen, it needs to combine with oxygen molecules to generate ozone. UV+O2 -O-+O* (active oxygen) O+O2-O3; (ozone). It is well known that ozone has a strong oxidation effect on organic matter, and has an immediate effect on removing organic gases and other irritating odors. After the organic gas is input into the purification equipment through the exhaust equipment, the organic (odor) gas is decomposed and oxidized by the high-energy ultraviolet light beam and ozone, so that the organic gas is degraded and converted into low-molecular compounds, water and carbon dioxide, and then passed through The exhaust duct exhausts to the outside.
When the catalyst (titanium dioxide) is irradiated by ultraviolet light, it generates superoxide anion radicals and hydroxyl radicals with strong chemical activity, which attack organic matter and achieve the effect of degrading organic matter. Titanium dioxide is a non-dissolution material. While completely decomposing organic pollutants and sterilizing bacteria, it does not decompose or dissolve itself. It has a long-lasting photocatalytic effect and has a long-lasting effect of sterilizing and degrading pollutants.
Features:
Efficient exhaust gas removal;
No need to add any substances;
Strong adaptability: It can adapt to the deodorization and purification treatment of high concentration, large volume, and different malodorous gas substances. It can work continuously 24 hours a day, and the operation is stable and reliable.
Low operating cost.
Application industry:
Products are widely used in painting factories, rubber factories, plastic factories, paint factories, spraying workshops, electronics factories, paper mills, circuit board factories, packaging factories, resin factories, ink factories, pharmaceutical factories, feed factories, coating factories, textile and clothing plant, breeding and slaughtering plant, sewage pumping station, garbage disposal station, sludge drying station, waterproof material factory, asphalt factory, electroplating factory, chemical fertilizer factory, furniture factory, leather factory, tobacco, chemical factory, refrigeration factory, food factory, Paper mills, printing plants, feed factories, flavor plants, sewage treatment plants, VOC organic waste gas treatment, deodorization of turtle houses, 4S shop spray paint waste gas, waste gas treatment, odor treatment, tail gas treatment in hotels, shopping malls, hospitals and other industries, Odor purification, air purification, disinfection and sterilization, etc.
Activated carbon adsorber:
Activated carbon box is mainly used for large air volume, low concentration or high concentration intermittent organic waste gas treatment, which can treat and purify a variety of inorganic pollutants; benzene, ketones, alcohols, alkanes and mixed organic waste gas, acid waste gas , Alkaline waste gas.
Application industry:
Mechanics and electronics, pickling operations, laboratory exhaust, metallurgy, pesticides and medicines, rubber and plastics, petrochemicals, spray paint coating, spray paint spray coating, textile printing and dyeing, food processing, brewing, furniture production and various deodorizing and deodorizing waste gases purify.
Adsorption principle:
The force of mutual adsorption between molecules is also called "Van der Waals gravity". Although the speed of molecular motion is affected by temperature and material, it is always moving in the microenvironment. Due to the mutual attraction force between molecules, when a molecule is captured by the inner pores of activated carbon and enters the inner pores of activated carbon Finally, due to the mutual attraction between the molecules, more molecules will continue to be attracted until the gaps in the activated carbon are filled.
Product Description:
Activated carbon is an extremely fine carbon particle with a large surface area. The finer pores in these carbon particles have extremely strong adsorption capacity, and due to the large surface area of the carbon particles, they can fully contact with the gas. When these gases come into contact with the pores, they will be adsorbed to play a role in purification. Activated carbon adsorption tower is a purification equipment with excellent treatment effect on organic waste gas and odor. Activated carbon adsorption can effectively remove water odor, natural and synthetic dissolved organic volatiles, micro-pollutants, etc.
Influencing factors of adsorption method:
Properties of activated carbon adsorbent:The larger the specific surface area of activated carbon, the stronger the adsorption capacity; activated carbon is a non-polar molecule, which is easy to adsorb non-polar or very low polar adsorbate; the size of activated carbon adsorbent particles, the structure and distribution of pores, and the surface chemistry Properties, etc. also have a great influence on the adsorption.
Adsorbate properties:Depends on its solubility, surface free energy, polarity, size and degree of unsaturation of adsorbate molecules, concentration of adsorbate, etc.
Wastewater PH value: Activated carbon generally has a higher adsorption rate in acidic solutions than in alkaline solutions. The pH value will affect the state and solubility of the adsorbate in water, thus affecting the adsorption effect.
Coexisting substances:When a variety of adsorbates coexist, the adsorption capacity of activated carbon for a certain adsorbate is worse than that of only this kind of adsorbate.
Temperature:
Temperature has little effect on the adsorption of activated carbon
Contact time:
It should be ensured that the activated carbon and the adsorbate have a certain contact time, so that the adsorption is close to equilibrium and the adsorption capacity can be fully utilized.
In addition, the adsorption of activated carbon is not only physical adsorption, but also chemical adsorption. The adsorption of activated carbon depends on both the pore structure and the chemical composition.
Processing process:
When the organic waste gas is powered by the fan, the positive or negative pressure enters the tower body, due to the unbalanced and unsaturated molecular attraction or chemical strength on the solid surface of the activated carbon.
Therefore, when the solid surface is in contact with the gas, it can attract gas molecules, make them concentrate and keep on the solid surface, and the pollutants and odors will be adsorbed. After the exhaust gas passes through the activated carbon adsorption tower, it enters the equipment dust exhaust system to purify the gas at high altitude. Discharge.
Technical characteristics of activated carbon equipment
Advantage:
High adsorption efficiency and wide application range;
Easy maintenance, no technical requirements;
It can process multiple mixed exhaust gases at the same time.
Shortcoming:
The operating cost is high, and the activated carbon needs to be replaced regularly.
Equipment technical parameters (air volume parameters are for reference only, and need to be determined according to actual working conditions on site)
PART1 spray tower
Main body size 1500*3500
Quantity: 1 set
Details:
Treatment air volume: 15000m³/h
Material: 316; board thickness: 3mm;
Two layers of spraying, two layers of filler and one layer of defogging, pump power: 3KW, voltage: 380V, with ceramic filler.
Air inlet and outlet size: Ø600
PART2 fume separator
Size (including variable diameter size): 1300*1450*1980
Quantity: 1 set
Details:
Treatment air volume: 15000m³/h
Material: 304; plate thickness: 1.5mm;
1*12 oil fume separation discs, power: 1.26KW, voltage: 380V.
Air inlet and outlet size: Ø600
PART3 UV Photooxygen Equipment
Size (including variable diameter): 2900*1200*1550
Quantity: 1 set
Details:
Treatment air volume: 15000m³/h
Material: 304; plate thickness: 1.5mm;
42 sets of UV photolysis generators, 3 sets of control boxes, power: 6.3KW, voltage: 380V, two sets of primary filter cotton.
Air inlet and outlet size: Ø600
PART4 Activated carbon adsorption box
Size (including variable diameter size): 3500*1450*2130
Quantity: 1 set
Details:
Treatment air volume: 50000m³/h
Material: 304; plate thickness: 1.5mm;
18 drawers, can put 1764 honeycomb charcoal.
Air inlet and outlet size: Ø600
PART5 honeycomb charcoal
Quantity: 1764
Details: 800 high iodine value honeycomb carbon
PART6 Duct
Composition: 3 Ø600 elbows, 1 straight Ø600*1700, 1 Ø600*5000 chimney,
1 inclined pipe Ø600*650, 1 rain cap, 1 soft connection, 1 indoor ventilation pipe with louvers Ø300*3000
Quantity: 1 batch
Details:
Tube thickness: 1.2mm
Material: 304
PART7 4-72-6C fan
Quantity: 1 set
Details:
Power: 15KW, Voltage: 380V
Speed: 2240r/min
Flow rate: 10314~20628m3/h
Full pressure: 2734~1733pa
